JAI Engineers & Consultants
ABOUT US
With over 35 years working in the R & D Centers and hands on experience of Development of Advanced Technical Ceramic materials & latest manufacturing techniques for producing precision components and small assemblies from Engineering Ceramics materials to BS EN ISO 9001:2000 & QS 9000. At present we are working in partnership with most advanced ceramic manufacturers worldwide since last seven years to develop high tech products for most challenging applications.
OUR MISSION
Our company ’ s mission is to provide right solutions to any difficult problems using most advanced ceramic materials’ precision components & assemblies with most reasonable price and excellent delivery covering field of Automotive, Aerospace, Electrical-Electronics, Industrial, Foundries, chemical etc. applications.
OUR ACTIVITIES
We have been serving and covering the following issues for our customers since year 2000.
- R & D of Ceramic materials and process development.
- Manufacturing techniques for manufacturing precision engineering ceramic components.
- Manufacturer & Supplier of various advanced ceramic components and small assemblies.
- Business development and Marketing.
- Quality Control.
- Consultation on new products development, manufacturing and process development.
AIM FOR OUR CUSTOMERS
Working closely with most advanced ceramic manufacturers worldwide, our business has been focused on assisting our clients with design issues, material selection, cost effective manufacturing & supplying precision ceramic components and small assemblies procurement, with the goal of providing advanced ceramic materials related solutions to industrial problems for their difficult harsh applications. We intend to focus our high-tech work on the use of advanced ceramic materials based on Nitrides, Oxides & Carbides because they have excellent properties such as,
- Lightweight, but with very high strength, toughness and fatigue resistance.
- Excellent thermal shock, corrosion and wear resistance
- Very hard materials with exceptional wear resistance.
- Low thermal expansion of coefficient.
- Excellent chemical & corrosion resistance to most of acidic or alkaline solutions.
- Working at very high temperature and also handling molten non-ferrous metals.
ADVANCED CERAMIC MATERIALS
We already have been providing services of supplying precision ceramic components manufactured from following advance ceramic materials at highest quality standard.
- Reaction Bonded Silicon Nitride (RBSN).
- Sintered Silicon Nitride (SSN. GPS-SSN and HP-SSN).
- Reaction bonded silicon carbide & Sintered Silicon Carbide (RBSC & SiC).
- Aluminium Nitride (AlN).
- Aluminium Titanate (Al2TiO5)
- Boron Carbide (B4C).
- Boron Nitride – Grade A, Grade HP
- Titanium Diboride (TiB2).
- Zirconium Oxide (ZrO2)
- Aluminium Oxide (Al2O3).
- Macor, Shapal M, Prophillite.
- Quartz, Sapphire
- Fused Silica.
- Semiconductors materials.
TYPICAL INDUSTRIAL APPLICATIONS
There are so many applications of ceramics in the modern technology, but we have successfully managed to cover following applications for our customers,
- High Temperature applications up to 1600 ’ C.
- Welding location pins for spot welding/brazing application.
- RF (induction) heating application for welding and brazing.
- Non-ferrous molten metal handling application- Thermocouple Sheaths and components for molten metal pumping systems
- Sand and Shot Blasting nozzles, Wearing-bearing various nozzles & extruding dies
- Jigs-fixtures and brazing fixtures for manufacturing processes.
- Mechanical Seals for chemical pumps.
- Electrical insulating applications
- Chemical, Medical, Food, Nuclear and industrial applications.
- Cutting tools tips.
- Automotive-Diesel engine components e.g. rotor, cam followers, tappet shims etc.
- Metal forming Rolls for tubes and Dies for wire drawing etc..
- Precision ceramics Balls-Rollers for ceramics and hybrid bearings and also fully assembled complete SSN & Zirconia ball Bearings. Large size balls valves and seats are also available.
- Various size Plain bearings for harsh applications.
- Extruding dies for continuous casting of non-ferrous wire, copper tubes, rods etc.
- Valve Rods & Seats for controlling non-ferrous molten metal flow.
- Precision measuring Stylus for CMM measuring machine.
We welcome the opportunity to be of service to you. If you need any further information, please do not hesitate to contact us at our office on the above address or if you need our visit for further detail discussion, we would be glad to see you at your convenient time.
North America
766 King Street West - Suite 301
Toronto, Ontario
M5V 1N6
CanadaIndia
Under Construction
United Kingdom - Head Office
20 Drayton Leys
Hillside, Rugby
Warks, CV22 5RH
UK
